Real-Time Monitoring of
Magnetic Bead Separation

Turn Magnetic Separation into Measurable Data

Define the Separation Endpoint

Determine when separation has reached the required endpoint instead of applying the same fixed time to every sample.

Compare Runs Objectively

Compare protocols, bead lots, batches, operators and process scales using quantitative separation data.

Detect Deviations Earlier

Identify unusual separation behavior before it affects recovery, consistency or downstream results.

Optimize Protocols Faster

Measure how changes in beads, buffers, concentration, viscosity or operating conditions affect separation performance.

Document Process Performance

Generate records for process standardization, technology transfer, validation and quality activities.

What Visual Inspection Cannot Show

How Sepmag Monitoring Works

01

Measure Changes in Suspension Opacity

Optical sensors continuously track the reduction in opacity as magnetic beads move from the suspension to the retention area.

02

Generate the Separation Curve

The software plots the optical signal over time, showing how the separation progresses from the initial suspension to the final endpoint.

03

Quantify Process Performance

Parameters such as separation time, curve shape and intermediate or final endpoints provide objective information about bead behavior.

04

Compare with a Reference

Current results can be compared with previous runs or an approved reference profile to identify changes and confirm process consistency.

What the Separation Curve Tells You

When Separation Is Complete

Define an objective endpoint and avoid removing the supernatant before bead capture is sufficiently complete.

How Fast the Process Is Progressing

Quantify separation kinetics and determine whether the process is behaving as expected.

Whether Bead Behavior Has Changed

Variations in bead properties, concentration, resuspension, buffer viscosity or temperature can produce measurable changes in the curve.

Whether Runs Are Reproducible

Overlay or compare curves to assess consistency between experiments, bead lots, batches, operators or production sites.

Why Constant Magnetic Force Matters

Monitoring from R&D to Manufacturing

MONITOR for Research and Process Development

Use MONITOR to:

  • Characterize separation kinetics
  • Compare experimental conditions
  • Evaluate magnetic bead lots
  • Optimize and standardize protocols
  • Generate transferable process data

Objective Measurement

Use QUALITANCE to:

  • Compare actual performance with a defined reference
  • Monitor batch-to-batch consistency
  • Identify process deviations
  • Maintain traceable separation records
  • Support validation and QA/QC activities

QUALITANCE data can be managed within Sepmag’s 21 CFR Part 11-ready and EUR GMP Annex 11 aligned software environment for regulated manufacturing workflows.

Where Separation Monitoring Adds Value

DNA and RNA purification

Cell isolation

Protein and antibody purification

Diagnostic reagent manufacturing

Magnetic bead lot verification

Process development and scale-up

GMP manufacturing and quality control

Stop Treating Separation as a Blind Step